Katona

A narrowboat rebuild by Nick Goodall.

  • Hello, and happy September!

    Also, happy 52nd blog post; a year of updates, with a winter hiatus. In those terms we’re definitely past halfway — I don’t think I’ll get to 100 posts before finishing. Then again, I’m terrible at predicting timescales so ignore me.

    On Monday I spent 2 hours figuring out which lights to get, with the sweet release of closing every tab after ordering. I’m doing cove lighting — LED strips hidden from view — in the top corners and under the gunwales. A space the size of my bedroom would need around 1000-1500 lumens, but indirect lighting needs more. Nerds of the internet have opinions, but somewhere between 15-20k lumens, depending on which nerd you ask.

    Because it’s a narrower space I’ve gone slightly under, around 11k lumens across all 4 strips, with a 2700K colour temperature and a 95 Colour Rendering Index (CRI). CRI measures how well light represents colour compared to a natural source, like daylight. 100 is perfect, the same as incandescent bulbs. Most LEDs sit around 80 and make things look a little drab, and could I have gone with 90? Absolutely, but I’m a pernickety fuck. It’ll be vivid, and so cosy.

    For internet posterity here’s what I’ve gone with:

    I originally ordered a V-COM dimmer as recommended by the LEDs, but they only support leading-edge dimming, whereas the more modern trailing-edge is supposedly smoother with less flicker and noise. The “silent operation” on VARILIGHT’s comparison page sold me, along with the option to dim from multiple locations.

    Quick aside: electricity flows as a wave (most of the time), and dimmers work by cutting off part of the wave. The leading- vs trailing-edge above refers to which part of the wave you chop. Specifically why cutting the latter part of the wave is quieter I’m not entirerly sure, something to do with the leading-edge being a sudden jump up in voltage making the components buzz. Ask an electrician or physicist, I didn’t finish my electrical engineering degree.

    And finally, a roll of 3-core 1.5mm² cable for the lighting circuit:

    orange-lighting-cable-drum.jpeg

    Orange, to match the boat. And shoutout to Pitacs — they do really nice cable, with good aesthetics (that drum is from Toolstation). The only thing I haven’t found with them was a 2-core 2.5mm², which I got from Oceanflex.

    One potential downside to the above is voltage: these aren’t 12V boat lights, it’s mains 230V, meaning I’ll need the inverter running 24/7 when away from shore power. That was already the plan as I’m getting a mains fridge, and let’s face it: I’m going to over-engineer the electrics anyway because I can’t help myself.

    For the fitting finishes my options were black or copper. For now I’ve gone with the matt black because this is a boy boat, but I can always change the faceplates later — there are so many options!

    And something I’d forgotten, but luckily my dad reminded me of on inspection: edge trim for the gunwale boards. For that I’d need a router, which I acquired on Monday (capitalism wins again).

    Routers had always seemed mystical to me, but now I have one and know how simple yet effective they are, I feel mystical; I want to rout all the things with a nice edge. I started with the boards on the port side:

    bedroom-trimmed-port-gunwale.jpeg

    There’s a ~1mm gap where the 2 boards join with the cladding above because I’m slightly incompetent, but I’ve forced it in my “learn to love” bucket. Your bug is my feature; it’s rustic. And the gap underneath with the lower cladding is fine, I’m covering that with a little pine moulding.

    On Tuesday afternoon the extra wood arrived, and after unloading and cutting it open, something… felt wrong? Like, a different size. I got out the calipers and sure enough, it was different — thinner! It was ~11mm thick, and didn’t fit anything in the bedroom which, on inspection, was 15mm thick. WTF?!

    Annoyed at first they fucked it up, but not here: this wood was the correct size, but the previous order was the thicker cladding. And without a comparison back then, I assumed it was right and cracked on.

    No wonder that wood has been a bastard to bend for the bedroom! I’ve been doing this on bloody hard mode. So I acquired a few more of the thicker pieces to seal it off, and now I know what to look for with the rest of the boat: the thinner stuff that won’t even need bending… god dammit.

    In other news, I started Saturday by fitting the water tank overflow pump:

    water-tank-overflow-pump.jpeg

    Upside down, but it worked like that when I tested in a bucket. And whether it’s strictly necessary I don’t know; there was one before, and it means I don’t have to water-test all the seals around the tank… 🤷‍♂️

    After that I carried on with the bow:

    bow-cladding-complete.jpeg

    Before cutting out the plug sockets and putting the wiring in place, with some dual-channel conduit to separate 12v and 230v circuits (interference, ya know).

    On Sunday, today, I finished off all the panelling:

    bedroom-panelling-forwards.jpeg bedroom-panelling-backwards.jpeg

    And that part is done! No more panelling! Although for woodwork, I still have the cupboard to build and the bed slats to cut. Details. And there’s varnish and trim to do, so ignore the rough edges. For the varnish I ordered a tin of Ronseal’s mattcoat — I did look into the water-based stuff, but given I’ll use this in the bathroom I want something more durable.

    Flooring, a mattress, the lights… we’re close! And a door.

    Until next Sunday!

    - Nick

  • The origins of symmetry

    25th August 2024

    In carpenting a curved boat bedroom (aka the “forward cabin”), you quickly hit the question of symmetry. Namely, to where do you reference the measurements? It turns out the portholes aren’t in the same place, nor are the steel supports, and it doesn’t help that the boat isn’t level.

    Anyway, on Monday I drilled the hole for the water tank “sender” (??? weird name), and then tried to tap the ~39mm hole with this beast:

    huge-thread-tap.jpeg

    In hindsight trying to do that by hand with a spanner was ridiculous; it’s an industrial tap designed for lathes or tower drills.

    Disheartened, but I had a lucky thought: make the hole bigger, and get a locking nut to use on the other side. That arrived midweek, which I fitted on Saturday:

    water-tank-sender.jpeg

    (The copper pipe is the tank outlet, from whence the water pump shall slurp.)

    The sensor doesn’t quite reach the bottom, but that’s fine. They don’t come in 582mm lengths; it was 550 or 600mm.

    Also during the week I had a few attempts at fitting this one stubborn piece of wood under the port gunwale, which… after a week of “fuck you”s and “god dammit”s, that same day my persistence prevailed:

    port-under-gunwale-cladding.jpeg

    On Monday I ordered more wood; enough panelling for the bedroom plus bathroom ceiling, and some pine boards for bathroom shelves and a cupboard at the end of the bed. Originally I planned to buy a sideboard, perfectly-sized, but I’ve resorted to making one instead. I also ordered some floor samples — it feels like that’s creeping up on me.

    On Sunday morning I continued with the boards under the starboard gunwale, then wired up the tank sensor in my new soldering workshop:

    soldering-workshop.jpeg

    With that done, I started panelling the bathroom wall:

    bedroom-wall-cladding.jpeg

    Behold the chaos, it’s coming together!

    Until next Sunday,

    - Nick

  • Troubled by my one-track mind, I had a blast programming this week yet lacked the luster to carpent. But then came Saturday and that all changed, in flow and I wouldn’t stop; I couldn’t find the hours to keep cutting wood.

    bedroom-cladding-progress.jpeg

    The portholes-on-pine look so damn good, and cutting slits along the backs has made bending pieces a lot easier.

    Unfortunately I will run out of wood, but I’ll try to collect more next week, along with some extra pine I need to build a little cupboard for the end of the bed.

    Then it’s just… finish the cladding, get some flooring in, build the cupboard, cut and upholster the mattress and install some lights. Details, really. So close.

    Until next Sunday!

    - Nick

  • Not just a dentist

    11th August 2024

    Away this weekend, I had a few evenings to continue the bedroom panelling:

    lower-bedroom-starboard-panels.jpeg

    bedroom-starboard-top-wall.jpeg

    The curves are challenging with 12mm-thick wood, but on Friday my dentist had a bright idea, from his experience curving MDF: using a circular saw, cut shallow slits along the wood’s rear to weaken it. More slits for a tighter curve, which I’m excited to try next week.

    I also fitted the water tank overflow pipe, which you can just see in the second photo on the left. I’m taking the 2 lower pieces off again to cut those slits, as bending them behind the porthole windows is a little too tight.

    And I might just have enough wood, which I’ll find out soon…

    Until next Sunday!

    - Nick

  • The fit-out begins

    4th August 2024

    Hello, and happy August!

    This week started the carpentry, and sawdust everywhere — in my hair, where I sleep, on the chair, where I eat. I finished the bedroom ceiling, and a top wall:

    front-ceiling-cladding.jpeg

    I knew it already, but now I feel it in my fingers: it’s a lot of angles and curves. I also didn’t order enough wood — it’s not the square-meterage that counts (what I guesstimated), it’s the number of long pieces. And with everything flowing lengthways, I need a lot. Alas, we learn.

    And in accidentally ordering pozidriv screws, I came across this meme:

    screw-mental-disorders.jpg

    Which couldn’t be more wrong, there is of course a superior screw: torx, the six-pointed star/lobe.

    With another weekend offline and in meditative bliss, I’m looking forward to more boat work next week.

    Until next Sunday!

    - Nick

Subscribe to this here blog

A boatful of delight in your inbox, every week.